Adjust the fit by shaving the tenons or wedging the mortises until the adjoining pieces line up with the layout lines. The joint strength comes from the quality of fit between the flat surfaces and the glue used. (This isn't a strike at the Domino -- it's a VERY good product. . Categories: Assembling Your Project, Woodworking Joinery. Rather than buying premade loose-tenon stock, make your own from scrap hardwood, preferably at least 12" long for safer handling. Mortise is complete. 18. The BeadLock joinery system makes it easy to create rock-solid mortise and tenon joints. Miller dowels: An easy, can't-miss fit. It's an fairly easy way to use loose tenons. But, like I said, you could always buy the router bit to make. Albeit spendy for a jig but I have the Domino DF 500 and am contemplating getting the DF 700. The Beadlock system from Rockler offers woodworkers an effective loose-tenon system at a very affordable price. Add in the ability to align the mortise at an angle to the stock, take away the 4-digit price tag normally associated with loose tenons and you have Woodpeckers newest tool, Being big fan of loose tenons, I agree with Loren. There have been a few strength tests conducted, with the data either published. Show per page. An applied strip keeps the panel in the rebate. Would've eliminated the need to make custom loose tenons for some of the joints that were cut with the reference face and/or reference edge back asswards. Only 1 left in stock. Add in the ability to align the mortise at an angle to the stock, take away the 4-digit price tag normally associated with loose tenons and you have Woodpeckers newest tool, the Morty Loose Tenon. I'll get to the details as we go along but here's where I'm going with the loose tenon joinery. 5. Includes a 1/4-inch guide bushing with bearing, a special 1/4-inch drill bit, and stop collar. A cross between a plunge router and biscuit joiner, the Domino uses a spiral bit to cut slotted mortises in a variety of sizes. The tenon stock is inserted into a mortise to form the ‘tenon side’ of a mortise and tenon joint. Tenacious Tenons, But Could Use a Chiropractor. These notes are general guidelines; sizeWizer. Add to cart. The Beadlock® joinery system allows you to create joints with mortise and tenon strength without the need for large, expensive machinery. Beadlock Tenon Stock is specially designed for our Beadlock® Loose Tenon Joinery System. Loose tenon joints are strong because of the large tenon section through the joint and generous side-grain gluing surface needed for long life. I apologize if this is a repeated thread or query, I did do a search to see if it’s been addressed elsewhere and didn’t find apt answers. Unconditional guarantee. $9. The mortises are easy to cut using a mortising template and a plungeMorty Loose Tenon Joinery Jig by Woodpeckers. Rockler Beadlock Tenon Wood Joining Tools: Elevate your woodworking projects with our (3) 12" Beadlock tenon Pieces wood tool stock, designed to deliver unmatched strength and precision in joinery. Regular price Sale price From $9. This unique tenon stock is specially designed for the Beadlock® Loose Tenon Joinery System. I received this as a Christmas present, along with a half-inch Beadlock. Festool 498693 Domino Sipo Tenon Stock, 14mm, 18-Pack by Tooltechnic Systems LLC. Size for size (and properly fitted and glued), loose tenons and integral tenons have similar strength. If I use a 3/8" mortise I will make a total of 40 mortises and make 20. . MEDINA, Minn. 4. "Mortise-and-tenon joinery is very strong, but it can be a challenge. 8 out of 5 stars. . . . BeadLock mortises are just a series of overlapping holes, and the tenon stock looks like a stack of dowels. But that's only when you match the bit diameter to the mortise you are cutting. 0 out of 5 stars 4. Loose tenons come in several sizes, the bottom piece is 2-1/8" wide with a #0 biscuit, but another tool would make a better cut for narrower stock. There was minimal (5%) difference between a 3/8" M&T and 3/8" Loose Tenon joint in terms of ultimate strength. An easy, precise way to make loose tenon joinery. 1. Loose tenons are very fast and accurate and strong. I still do it both ways, depending on what I am making. If I can get the machine in there, I’ll use it. Attached is (another) miserable picture, this time of the horizontal router table I built earlier this year. com), part of Rockler Cos. View Profile View Forum Posts View Blog Entries Visit Homepage View Articles Member Join Date Jan 2004 Location. In Stock. It's just as strong as a joint made with integral tenons, and even trumps traditional mortise-and-tenon construction in. They are really nice machines. Loose tenon joints are strong because of the large tenon section through the joint and generous side-grain gluing surface needed for long life. make more than that. With loose tenons you make mortises in mating workpieces, and then insert a tenon cut to fit inside both, as shown at far right. ”. 5" White Oak Tenon Stock, (1) 8mm x 12. That's where I am so far. The great thing about loose tenons is that once you get your machinery set up, you can easily run enough tenon stock for. To make your own loose tenons, start by planing some scrap hardwood stock; aim for a slight friction fit in your test mortise. If you decide to go with a loose tenon, you might look into making a router mortising jig. Tenon stock can be purchased or prepared by the WoodWorker. Establish the mortise width at 1 ⁄ 3 the workpiece thickness. If you're making your own, you still want it accurate but you can always resize the tenon stock. It's just as strong as a joint made with integral tenons, and even trumps traditional mortise-and-tenon construction in. 99 Description : 2 In 1 Mortise Tenon Jig Pocket Hole Jig Woodworking Self Center Dowel Jig Hole Locator For Loose Tenon Woodworking. if you want them to be 50mm deep (25mm on each side) and you have ten joints to make, you need 500mm of tenon stock. Because you don’t have to allow extra length on workpieces for the integral tenons, you make more efficient use of furniture-grade material. Making a router jig to cut slots for loose tenons with a plunge router can be a great investment of time. $49. John TenEyck. To remove the tenon waste, lay the stock flat on the saw and use the miter gauge to guide the work. Description Whether you enjoy making tenons on your own or if you prefer to buy pre-cut tenons to speed up your processes in your woodshop, JessEm has put together tenon packages for all the sizes that our New Pocket Mill Pro can cut. It seems to me that screen doors are flimsy by nature since the frame is usually just the perimeter and typically only a couple inches wide. Use a rabbeting bit to rout centered 5/16 “ x 5/16″ tenons on both ends of each slat (Photo 4). Tenon Stock Regular price From $9. Most woodworking projects call for 4/4 stock, which measures approximately 3 ⁄ 4 " thick after surfacing and sanding, so a 1 ⁄ 4 "-wide mortise works well for most of your projects. I purchased a Domino as I am lazy and wanted a quick way to make the joints…. Crosscut the individual tenons. Hi, I just finished my first furniture project (an arts and crafts bench for the end of my bed) and am working my second (a mudroom bench-also arts and crafts). Description. You can then mill your tenon stock to width/thickness, and simply CC to length. You can do it only with a table saw, but I cut my stock into individual pieces with my bandsaw just to have a smaller kerf. With loose tenons you make mortises in mating workpieces, and then insert a tenon cut to fit inside both, as shown at far right. Rip the strips to width, then round the edges with a. c o m Tay lo r Des ign G roup, I nc. › See more product details Both stiles and rails are rebated and the shoulder line on the rail tenons drops down on one cheek to accommodate the ‘tongue’ next to the mortise. The tenon has radiused edges to match the routed mortise, eliminating chisel work, and is fluted to prevent hydraulic lock. To simplify this chair’s construction, Teague used slip tenons (also called loose or floating tenons) to connect the parts. Use your router to create professional-quality,. Quantity. Apply glue to the loose tenon, slide it into one mortise and attach the mating part. 99 $ 60. This unit in combo with kreg clamps to layout the joints you now can make loose tenons fast and easy. Loose Tenon Joints. A little over the top with the loose tenons - but hey - the DOMINO makes cutting them a trivial. How to create rock-solid mortise and tenon joints with just your hand drill and this Beadlock® Kit. The Gen 2 handguard comes with a barrel/magazine tube tenon, two tenon screws and washers, and four set screws. Assemble each half of the stool, without glue, using the spacers. Each year I have one opportunity to purchase new tools in the spring around April. 79 $ 95. Our Beadlock tenon design ensures safe and easy installation and is a great woodworking tool and the perfect cabinet making router bit. Part # ROC20796. My top is around 1-5/8”, so I opted for ½” tenons. 3 Mark a centered hole 7⁄8" down from the top edge of head (I) on each end. Being big fan of loose tenons, I agree with Loren. Cutters available for 4, 5, 6, 8, and 10 mm thick tenons. INCRA Build-It w w w . 26 Feb 2005. This was made fairly easy with a Domino machine. Cut all of the mortises exactly the same way, at the same time, without changing the setup on the mortiser, and then tune up the tenon jig and cut all of the tenons at the same time. I have hesitated to do splined miters because it. Sizing a loose-tenon joint The structure of a loose-tenon joint affords great mechanical strength in shear, and the large mating face-grain surfaces provide great adhesion for glue. Rather than taking the precision metal tool route (like Dan and Sparky), mine is much more simple and requires good old hand power to. The tenon replaces the factory unit and is built from 17-4 stainless steel — truly an impressive piece of metal for its intended purpose. Levoite Mortise Tenon Jig providing an easy, precise way to make loose tenon joinery,It is also a perfect self center dowel jig. If I had to choose a drawback; it's kinda annoying to have to continue purchasing the specialized loose tenon stock. This ratio results in a joint with plenty of strength in both the tenon and the sidewalls. Wood Joiners: Use these loose tenons to ensure perfect match between edge and surface, loose tenon will also form a sturdy structure. The heart of the system is this two piece aluminum and steel drilling jig. Asixxsix Beechwood Loose Tenons, 50 Pack 6 x 40mm Beech Wood Domino Tenon, Domino Tenon for Domino Loose Tenon Joinery Systems, Crafting Woodworking,. BobSave up to 64% and get a free gift. Round the edges of the tenons to approximately match the ends of the mortises (Photo D). The minor issue is that the beadlock creates a ridged hole. Our Beadlock tenon design ensures safe and easy installation and is a great woodworking tool and the perfect cabinet making router bit. LESSON: This joint in 1 ⁄ 2" stock creates 3 3. The rationale for loose tenons There are a few ways to do breadboard ends traditionally, most are attached via some form of mortise and tenon joinery. June 3 to 5 th Crackerjack Carnival June 12 th History Alive Fort Lytton June 19th Birkdale Scouts June 17 to 19 th Q – TURN July 30 to 31 st Mt Gravatt Show Aug 19 – 21 st Tudor and Turn Rockie, see Bill S or Milton Sept 9 to 11 th Redlands Redfest Oct ‘Yet’ Festival no date as yetLoose tenon joinery, on the other hand, provides all of the strength benefits without the tedious setups. Repairing them without compromising their integrity required patience and an understanding of their mortise-and. First, set the blade height to the depth of the tenon’s shoulder. You don't need to round the ends of floating tenon stock, if you make the tenon length fit the flat sides of a rounded end mortise. A very simple, heavily built machine that's easy to setup and use. The tenons can be made from 1/2" thick stock and round over the edges with a sander or a file. For cutting loose tenon stock, I normally take the tenon stock thickness, divide it in half and use that number for my round-over bit. Package Options. The great thing about loose tenons is that once you get your machinery set up, you can easily run enough tenon stock for many, many projects. Basically, you make the mortises with a router and get rounded ends. It is a simple matter to rout the mortises, cut the tenon stock to length and glue everything together. #7. Floating tenons, which are sometimes called loose tenons, differ from integral tenons (traditional) in that they incorporate a separate piece of wood for the tenon. Michel Theriault - [email protected] make the job even faster and easier, you can buy ready-made loose tenons that match your mortise sizes. (119) Q&A (17) This unique tenon stock is specially designed for our Beadlock® Loose Tenon Joinery System. Loose tenon joinery - you may find a happy alternative that keeps you out of Festool dollar hell. The 31" lengths give you the equivalent of more than a dozen pre. I already have 5" cutters yielding 1/4" x 1/2" stub tenons so buying new tooling is out. Description. i n c r a . Only 17 left in stock (more on the way). Success the first try. $7499. Most of the loose tenon stock you can buy is beech, I am planning on using poplar, or scrap oak or what ever the project is being made from unless it is pine. The effect is much the same as a traditional mortise-and-tenon, except that the Beadlock is a lot faster and easier to execute. By replacing the metric stock thickness gauge with this aftermarket version,. Joining parts using a pair of matching mortises and a. Make the tenons from a piece of 1/4″ by 1″ stock about 12″ long. Cut tenon to fit mortise. I've been looking into making my own dominos. As others have mentioned biscuits provide mainly alignment where loose tenons or specifically Dominos make stronger joints. $92. This item: Woodpeckers Morty Loose Tenon Joinery Jig with Systainer, Precision Woodworking Tools. I used a table top mortiser to cut my square holes into my rail stock, and I use my table saw, set with a dado set and a miter. Rip the strips to width, then round the edges with a round-over or small half-round bit. II made all my tenon stock on the. The nice thing about loose tenons is you can just make them quickly in a variety of ways from whatever stock you have lying around. To make your tenons, plane hardwood stock to fit the slot, rip to width, and then round the edges with a round-over bit or file to fit the mortise. And you can make this stock from scrapwood that might otherwise be tossed out. Wish I'd had this flash of insight when making the first three tables. Tip: Use a bull nose router bit to create loose tenon stock for mortises with rounded ends. Then I set a stop on a mitre gauge and cut enough for all the front and back mortises. It's almost too easy. 1 out of 5 stars 350. This makes the tenon stock "almost round" at the ends. Andybb Discussion starterHere's a 2nd post on my table build. Typically made in Strips to match the mortise, loose tenons are cut from the Strips as needed; a simple hand Saw can be used. But, like I said, you could always buy the router bit to make. To make loose tenons with rounded edges I use a shaper or router table to round the edges. add to list. If you are using the other option, the nosing cutter, you only need to pass over the timber domino twice, saving a little time. Using your router with a 1/8″ round over bit shape the edges. you’ll lose some for saw kerfs and there’s always a reason to have a little extra. Of course the loose tenon stock is maybe a little pricy but not bad. 4. In other words, the machine is the special thing, not the tenons. Includes initial monthly payment and selected options. I've seen where one would cut the tenon from end to stock. I’m a big fan of my domino. Second, depending on the tenon you're cutting, it could take up to five steps (usually four). View Profile View Forum Posts View Blog Entries View Articles Contributor Join Date Dec 2010 Location WNY. The Beadlock Joinery system joins wood in a type of loose tenon joint. The Beadlock® joinery system allows you to create joints with mortise and tenon strength without the need for large, expensive machinery. Make a mortise-and-tenon joint fast using a portable drill. Sold by Mabits and ships from Amazon Fulfillment. You'll encounter the same limitation if. 3 In Stock. Ive read all of the reviews on the Rockler site which are positive. Rockler now sells a router bit that allows woodshops to make their own tenon stock. The loose tenon stock itself can whether be purchased ready-made as part of a joinery system, or can be de facto made with common woodworking tools. $95. The end grain / edge grain mortise difference is less a problem as compared to when I used a router for mortising. The flutes on the stock increase the. Gives a much better key, than planned etc. Floating tenons, which are sometimes called loose tenons, differ from integral tenons (traditional) in that they incorporate a separate piece of wood for the tenon. When I need floating tenons I just cut this previously prepared tenon stock into the lengths and widths that I need. I then glued the front frames of the staircase cabinet together. Adding to the tenon and filling the mortise are the same solution; either way, the glued up joint is the same, with a 1" tenon going into material that fills the 2" mortise. Building Furniture with Beadlock Floating Tenons - Video Transcript. Ships from and sold by Hartville Hardware. 21) Guide Max. 3. $349. A custom platen adjusts front to back for different stock thicknesses from 1/4″ to 1-1/2″. Posted – 1-17-2011. 12"-long piece of tenon stock to 1⁄4" thick by 11⁄2" wide. Once you have a jig to do both the ends and the long parts making the loose tenon stock can be a hassle if you don't have a planer. Instead, you need to decide whether you're okay with the existing tenon or want something larger. Beadlock® Tenon Stock. Secure clamping of the jig to the pieces is a must, because if the jig moves the beadLock tenon stock will not fit because of the shape of the tenon stock. So, it technically wouldn't allow the mortises to float. Download Free Project Plans You Can Make with Beadlock Tenons 1. Lower each board carefully onto the bit and make your cuts to depth. One minor draw back to a router bit mortice is round ends. A little lighter looking. Beadlock Tenon Bit: Mill your own loose tenon stock for the Beadlock Joinery System with this Beadlock Tenon Bit 1/2 shank. 50/Count)Both stiles and rails are rebated and the shoulder line on the rail tenons drops down on one cheek to accommodate the ‘tongue’ next to the mortise. short and test-fit the seat rail and stretcher joints. Over the life of a project like I am working on now with almost 450 tenons at about 1 1/2 inch in stock length per traditional tenon equals about 25 board. If you use, say, a 1/4" router bit to cut a 5/16" mortise making multiple passes. Woodworking Tools, Woodworker, Router, Router Table, Dowelling Jig, Loose Tenon Mortising Jig, Stock Guides, Table Saw Accessories, Router Accessories, Joinery, Joinery Tools, Production, CNC, Metal, Wood, Miter Gauge, Fence. A shop-built tenon jig will fit nice and snug on a rip fence the day you build it, but over time it can become loose - or too tight - from changes in humidity. Make tenon stock. Only 3 left in stock - order soon. com. Make 1-3/4″ wide loose tenon stock (G) and cut it to length. If the tenon was going to be a tight fit, then once glued in place, either 1/4in or 3/8in would work, since the tenon would be attached to the surrounding wood of the mortise, so the joint would be strong. Simply pass the tenon stock over the router cutter. . Also known as floating tenons, loose-tenon joinery features a piece of wood -- the tenon -- inserted into matching mortises. Increasing the width of the tenon had the biggest effect on the strength of the joint. I choose to do this in stages when possible. Some test have shown that loose tenon has roughly 95% of the strength of integral tenon. Three sizes are available, all in 12" lengths, made of hard maple or birch (depending upon supply). Lee Valley also sells loose tenon stock (you can get tenons larger than the largest dominoes that way. 236") - 8 mm (0. Get it as soon as Thursday, Nov 30. If so, there's no need to chisel anything, just mill a long piece of tenon stock and use a rounding over bit so you can cut off loose tenons. Humidity is another reason to make your own tenon stock. I’ve searched the bookstores, but find very little […]The head-and foot board leg joinery is loose mortice-and-tenon. + Taytools 120 Pack 8mm x 50mm x 22mm Beechwood Loose Tenons for use Domino Loose Tenon Joinery Systems. Seems to me like if you have a table saw, router table, and a roundover bit you could make loose tenon stock and just trim to length as needed. II made all my tenon stock on the. On both, I use the shoulder for alignment. For many the Domino is a game changer, I use both the 500 and 700 and they are my preferred method of joinery though often other joinery is a better choice, but I haven't used a single biscuit since buying the. With a horizontal slot mortiser, which runs at 4,000 rpm I can dowel as well. If the mortising jig you have now doesn't do rail ends, you can build the Morley Mortiser. not the size of pre-made Festool tenon stock. I use the planer depth measurer that comes with the tool and that works fine for me. The stock is 3/4" air dried cherry. If you use, say, a 1/4" router bit to cut a 5/16" mortise making multiple passes. You could alternatively tell me that two dominos are enough. . $9. The rule of thumb is ¼ to 1/3 of the top's thickness. ca. If it is to be a 1/2" mortise that you do with a 1/2" router bit, then you would use a 1/4" round over bit on 1/2" stock. Loose Tenon Joinery, Part 2: Measuring & Marking. 00 ($7. I took a scrap piece of walnut I had lying around, and ran it through the planer to finish thickness. That is, the head- and tail ends will be mortice-and-tenon, with the sides connected mechanically. With the Beadlock stock almost all the contact is side-grain to side. . If cutting the mortise and tenon by hand, the mortise walls and the tenon should all be of equal size (one-third the stock thickness). FREE delivery Fri, Aug 11 . Then prep loose tenon stock. That can make the process of plunge routing into end grain much easier and it will help with cutting mortises in side grain too. Make sure that you use an upcut spiral bit for that. This easy to use, precision engineered loose tenon jig contains everything needed to produce perfectly fitting loose tenon joints with your router. Beadlock Tenons. I pay $3. The 1/2 round hole at the end of the mortise that is left provides a good place for the excess glue to go. 72/Count) FREE delivery Nov 21 - 24 . The affordable BeadLock Joinery law is a longtime popular among weekend woodworkers and produces loose tenon joints de facto and fairly quickly. Loose tenons come in several sizes, the bottom piece is 2-1/8" wide with a #0 biscuit, but another tool would make a better cut for narrower stock. i agree with Jim…. LESSON: Use this joint where durability matters. Loose Tenon Joints Loose tenon joints are constructed by mortising both the side of the stile and the end of the rail, and then inserting an. The jig enables a series of overlapping holes to form a mortise for Beadlock tenon stock. With the dowels, roughly half the surface of each dowel is contacting end-grain inside the mortise. 14. Place a grid down on your stock to ensure that your tenon part ends up square to your mortise part. We used two tenons with a 1 ⁄ 4" gap between them, rather than one long tenon, to allow more room for movement. This article covers angled tenons and straight mortises, chair backs and crest rails. How thick is the stock being joined? What is the material?. My choice has been to go the route of loose tenon joinery. Cubitron 3M Xtract Net Disc 710W, 240+, 5 in, Die 500X, Pack of 50 Hook and Loop Sanding Discs, Virtually Dust-Free, Premium Option for Metal, Wood, Composites, Stock Removal, and Fine Finishing. Set-up is easy if the tenons are centered on the ends of the stock, assuming that a number of tenons will be cut with one set-up and the material thickness is constant. I would not use a 3/8in loose tenon in 3/4in stock, I would be concerned at the thin 3/16in wall of the mortise. 5" tenon, using the Domino to cut all the mortises. He used a slide fit tenon in his joints, with both sides of the joint being mortised. As the width went from 1-1⁄4 in. I would just drill two adjacent holes and use dowels. An applied strip keeps the panel in the rebate. Terry Moore decided to build chairs when he realized his clients were buying someone else’s chairs to go with his tables and desks. So for 1/2" I use 1/4", 3/8" is 3/16", and so on. After making tenon stock to proper thickness, round over the edges to match the mortise. These solid wood loose tenons are made from 100. The loose tenon stock itself can either be purchased ready-made as part of a joinery system, or can be easily made with common woodworking tools. The common way to produce the loose tenons is to mill strips of stock to the approriate thickness. 8mm, 10mm, 1/4" and 3/8" endmill bits from $57. This is to prevent accidental splitting of the boards during the construction of the mortise or tenon. Festool 495661 Domino Tenon, Beech Wood, 4 X 17 X 20mm, 450-pack. Package Options. There is one point with the Domino, you can very probably resell for no significant loss if. $88. corners. (Fig. One thing I did find interesting is the exposed joint via their "MORTY-TENON-STOCK". Like this: formatting. This unique tenon stock is specially designed for our Beadlock® Loose Tenon Joinery System. It’s simple to set up for stopped cuts in all the boards at the router table. Quantity. FINDING: On some shear-test samples, the tenon pried loose the wood between the mortise and the stile end (see below), but not before splitting the stile along its length. Also seemed like a lot of pieces to keep track of. Actual Dominoes are made out of compressed beech, much like biscuits. . 99 x) $ 29. A floating tenon (loose tenon) joining mortises in both pieces is just as strong. But one minor drawback is that the pre-made Bead-LOCK loose tenon stock comes only in standard widths — 1 1/2" for 1/4"-wide mortises, 1 3/8" for 3/8"-wide mortises, and 1 1/4" for 1/2"-wide mortises. Designed to compete against Fest00l's Domino, they even have 31" tenon stock in many sizes including White Oak and Beech. It also helps to use full-size templates to. And while a DOMINO is a rounded rectangle, a dowel is just round. Structurally, a loose-tenon joint resembles a traditional. A great alternative to traditional mortise and tenon joinery is loose tenon joinery, also known as floating tenon joinery. If you're aiming to use Festool's loose tenons, this needs to be as accurate as possible. Once all the crossmember mortises were cut, I milled enough stock for the loose tenons. In making the tenon stock should I plane it to exactly that dimension or perhaps make it a few thousandths thinner? Obviously I will practice first but any seasoned advice is always welcomed!The angled grooves on Laurier’s dowels and tenons create a mechanical bond similar to the threads on a screw. Mortisers are designed to cut vertically so you have the limitation of the height of the head from the floor. I've built this type of joint once for a project in my school shop, and for the. Festool Domino Size Chart. 3 In Stock. Also includes sample 1/4-inch x 1-1/8-inch hardwood tenons and detailed instructions. The Beadlock Pro includes the fully adjustable jig (as shown in the photo above), a 3/8″ drill bit, a matching stop collar, a. If I was doing filed work I would use. *I make mortises using standard cutters, so the thickness is the nearest standard size to 2/3 the stock thickness(1/4, 3/8, 1/2, etc. Add to cart. For those who prefer to cut their own, we still have one-foot lengths as well. The loose tenons were sized on a jointer/thickness-planer, and then rounded over on a router table. Sale. Uses a 3/8. More Buying Choices $1,139. Designed for bare joinery and length, jig and jig guide bushings, and different combinations of planer bits, it can do 7 standard mortises different from the free tenon, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 12 mm and 14 mm, which are more powerful. Crosscut the tenon stock 1⁄16" shorter than needed to allow room for glue. now figure out the total length you need for your tenon stock. It only works on angles, circles and has width limitations if your project requires tenons in wide or long stock. I do have a Domino, I make my loose tenon stock out of whatever scraps I have laying around which is all typically the same sort of hardness or species as the furniture/items I'm making. Or are you cutting all mortises and using loose tenon stock? - GrantA Click to expand. Depending on the tools you use, learning to create mortise and tenon joints that actually fit properly can be somewhere between hard and downright frustrating. “Loose tenons” have many other names, including “slip tenons” or “floating tenons. The company also sells loose tenon stock, which allows you to cut matching mortises into the different components and join them that way. 2 Items. Designed to compete against Fest00l's Domino, they even have 31" tenon stock in many sizes including White Oak and Beech. Loose tenon joints are constructed by mortising both the side of the stile and the. 3/8" Beadlock® Tenon Stock, (3) 12" Pieces. Only the center of the joint will be glued, the remainder of the joint is pegged or doweled. Tenons should be cut. For the two completed side assemblies and the stretchers, you’ll need two widths of tenon stock. 07-13-2009, 04:56 AM. THREE different stock thicknesses 4x4s, 2x4s and "1x6" (now 5/8" x 5 3/8") TWO loose tenon sizes TWO set backs/reveals Three different mortise widths. I made multiple cuts at different heights to create a mortise for a 1" thick tenon. 2 Items. When sizing the joint, the goal is to keep the tenon beefy without creating a mortise so large that it weakens its host piece. Glue and fit the loose tenon in place. Rather than buying premade loose-tenon stock, make your own from scrap hardwood, preferably at least 12" long for safer handling. Add in the ability to align the mortise at an angle to the stock, take away the 4-digit price tag normally associated with loose tenons and you have Woodpeckers newest tool, the Morty Loose Tenon. This allows the tenon to expand and shrink with the slab even after being glued in place, preventing splitting. The Beadlock jig allows you to drill a series of slightly overlapping holes into end or edge grain to form a uniquely shaped mortise. I really like how the mortise pal works but the 175 dollar price is a bit steep for me. Cut the slip tenons in bunches and fine-tune the fit of the joinery. Typically made in strips to match the mortise, loose tenons are cut from the strips as needed; a simple hand saw can be used. I'm planning to make mine with a panel in the. They are considerably quicker to produce, especially for multiples.